Handle bar clamp can be mounted in 55 and 67mm lengths, and reduction shim for. The tutorial below is good nuff to get you by on just about any fork, just use a. Using oil levels is the most accurate way of measuring the volume of oil inside a fork. View and download ktm 50 sx pro junior lc owners manual online. Marzocchi forks are based on an advanced technology coming from the companys years long experience in the professional mountain bike industry.
Marathon launched only last year, the marathon already gets a major makeover. Bolany 118 threadless suspension fork mtb bike 2627. Comments are turned off autoplay when autoplay is enabled, a suggested video will automatically play next. In this section you will find information on marzocchi products. The z1 threw all that out of the window, dipping into marzocchi s motorbike heritage to use a combination of an open bath oil damping cartridge and a coil spring in each leg. If you don t find needed information, please get in touch with our. The marzocchi junior t is an awesome fork, but unfortunately the only external adjustments that marzocchi gave the junior t for 2004 is external preload adjustment. Anyhow, changing fork seals on the marzocchi 35mm forks and any other fork for that matter, is really quite easy. Marzocchi suspension systems are designed for different. While many of these manual downloads are available. Monster 2001, monster 2002, monster 2003, junior t 2004, z1 2001.
The two knobs on the top of both fork tubes are only preload adjusters. Table of contents checking rear brake fluid level59 assembling the piston rod 31 adding rear brake fluid 59 assembling the damper 50 sx junior, 50. Designed for offroad, cross and enduro features a pressurized cartridge marzocchi owns two patents on this technology and pfp system that allows the rider to manually change the compensator preload by screwing or unscrewing the register. This is only between marzocchi and fox so rockshox and manitou is out. Offroad 48 the cross enduro usd48 fork is a reliable product with many victories on races. Found this service manual, these were actually included in the original owners manual. Jul 01, 2008 the marzocchi junior t is an awesome fork, but unfortunately the only external adjustments that marzocchi gave the junior t for 2004 is external preload adjustment. Approx mm of travel stanchions are close to perfect. After disassembling the forks, always use new, original marzocchi seals when. Page 1 page 2 page 3 important information page 4 page 5 about safe driving page 6 table of contents page 7 serial number locations page 8 operation instruments page 9 choke dellorto carburetor phva 14 ds page 10 plugin stand 50 sx page 11 general tips and warnings for. Our bombproof designs ensure youre on the trail while others are stuck at home waiting for their parts to get serviced. Marzocchi bomber forks for sale in uk view 26 bargains. Marzocchi oil level charts and volumes for maintaining your. Apr 26, 2009 a 2002 junior t would be a well educated guess.
Sup monkeys, whatever happened to the nice service manuals with exploded diagrams and stepbystep service instructions for specific forks. Read its strength, weaknesses, find deals and pricing. In this visit to to the shed we give the fork for our hardtail rebuild a full strip down and service. Some models of these forks also had black stanchions as well.
Adjustment with the fork legs at travel end, the distance between the inflated tire and the bottom of the crown must be at least 4 mm. Marzocchi fork seal replacement planetminis forums. It offers adjustable dampening through changing the air pressure. Left click to view online, or right click and save target as. New listing original marzocchi bomber 2007 owners manual.
I just got some forks and the manual doesn t really cover much. This manual does not explain how to assembledisassemble the fork from the bicycle, the wheel, the steering set or any other component directly or indirectly associated with the fork that are not actually a part of the fork. How to setup, use and service your marzocchi bike products. Sep 14, 2009 the answers saying that it must be a 888 if its a marzocchi and has a dual crown are wrong, the 888s aren t the only dual crown fork that marzocchi made, doesn t anyone remember the junior t, super t, monster t, super monster, shiver dc and drop off triple. This is nice as the service for the cartridge type fork hasn t really changed over the years and can be considered a definitive guide for all z1 models 19972002.
Im trying to find service manuals for the 2007 all mtn. How do you tune marzocchi bomber triple clamp forks. External preload and internal rebound control 32mm aluminum stanchions. This is the imperfectprivate website of a marzocchi maniac, who bought accidentally many years ago a mtb frame with a marzocchi xc600 mounted and has a crush on the design and function of oil airsprung forks from italy. Lightly used 2001 marzocchi dual crown junior t bomber fork. All marzocchi fork models with oil level charts and volumes. We take the best engineered suspension and upgrades from the corners of the world and combine them with our own inhouse engineered modifications and tuning into a package that will give you the best performance and ride quality youve ever experienced. If youre not familiar with it, it was a somewhat high end fork when it came out. You won t find a service manual for a marzocchi fork that made after 2006. Last week we gave you a taster of marzocchi s 03 jump and freeride forks, including the restyled z1 and the airassisted dj series. On my marzocchis, i bent wire 90 degrees at 6 and made the settled oil just touch the wire when it rest on the top edge of the stanchion. This item marzocchi bomber forks is sent from our oxford shop in which we pride ourselves in selling only the finest marzocchi bomber forks check out my other items.
This week were covering the crosscountry marathon forks, the mx series and the downhill monster range. Ktm 50 sx pro junior lc owners manual pdf download. That fork is uses dual ssvf pumping rods with an internal rebound adjustment which i believe is in the left hand leg, but the manual. I was given a wicked fat chance with a blown out marzocchi bomber fork. Oil levels are always measured with the stanchion and dampers fully compressed and with coil springs and spacers removed where applicable and is the air gap between the top of the stanchion to the surface of the oil.
Having the and air separate avoids the problem of aeration thus allowing the damping valve to perform correctly at all times. Do not carry out any maintenance and or adjustment operations that are not explained in this manual. Marzocchi reserves the right, in its sole discretion, to make. How do you adjust 2004 marzocchi bomber junior t forks. Marzocchi 32 seal kit junior t thru 2002 30mm marzmag 30 seal kit junior t 2003 and newer 32mm marzocchi.
The 2000 to 2006 marzocchi service manuals that were on the marzocchi link are same as the following but. For the best results, we recommend inspecting and cleaning the area below. Find your model by selecting model year, series, product and model name. Get your forks serviced at chain reaction cycles click here for forks workshop. It is a very strong fork, works properly and is the more affordable marzocchi for frdh.
A list of service centers can be found on the last page of this manual or on the internet page. If you hear, see, or feel something unusual, stop riding immediately and contact a marzocchi authorized service center for proper servicing. The following link is for the service manuals of all 2005 forks, im fairly sure that theres. Page 1 repair manual 2009 50 sx 50 sx junior 50 sx mini article no. Some use fancy tools to suck out oil to a specific level, but i don t have one of those. Instructions for use marzocchi forks are based on an advanced technology coming from the companys years long experience in the professional mountain bike. It is a old school marzocchi fork but the process of. The answers saying that it must be a 888 if its a marzocchi and has a dual crown are wrong, the 888s aren t the only dual crown fork that marzocchi made, doesn t anyone remember the junior t, super t, monster t, super monster, shiver dc and drop off triple. No marzocchi service manuals are available for forks after 2006. Complete seal kit consisting of 2 oil seals and 2 dust deals. Get the best deals on marzocchi bicycle forks when you shop the largest online selection at.
That fork is uses dual ssvf pumping rods with an internal rebound adjustment which i believe is in the left hand leg, but the manual will tell you. Comments are turned off autoplay when autoplay is enabled, a. Ive had both, 2 sets of marzocchi s 2010 tm300en and a 2012 tm250en and now have a set of kyb on my 14 tm 300en, the marzocchi s are great but are very stiff, you really need to ride the bike hard, thats where they preform the best, i find the kyb are a lot pusher and get less are pump with them, you feel ever little bit of the trail with the marzocchis, and i had both mine re valved as well. Marzocchi 888 bushing sleeve, bike fork service parts, online bicycle parts store, road bike, bmx bike parts, mountain bike. Check the table below to determine which enduro seal kit is designed for your fork. Marzocchi drop off 2004 oil service video shows how to service your 2004 marzocchi drop off. Model year 2004 general warnings for owners manual warning failure to.
Heres my contribution to planet minis for all the info gained on this site good and bad haha. Marzocchi roco air r disassembly and assembly thread w service. Shop from the worlds largest selection and best deals for marzocchi bicycle forks. Flick back next week for a glimpse at the extremes of marzocchi s range. The z1 also pushed the limits of suspension travel, offering what was then a. A different position of the crowns can result in damage to the fork and in serious personal injury. I looked on the marzocchi web site and it looked like after 2004 they only had junior t s and monster t s. Dual crown dh bomber fork, mm travel threadless details.
Tm racing 50mm marzocchi fork rebuild exotic boutique. Download download marzocchi bomber m2 comp manual arts read online read online marzocchi bomber m2 comp manual arts warnings. With deep roots in the foundation of performance mtb suspension, marzocchi shocks and forks keep you riding longer with minimal maintenance. Marzocchi, formula, mxm, okbaby, airbone, vittoria, sigma, ixs. The internals of the junior t are non adjustable ssv or speed sensitive valve pump rods. Service and rebuild manual marzocchi forks for ducati and others luca guala. Marzocchi bomber z2 suspension fork 29 140mm rail damper 15 110mm 44mm offset. Bike components, clothing for cycling and accessories. Marzocchi drop off triples, rebuild adjustment rotorburn. The marzocchi website had the same manuals my forks came with. Handle bar clamp can be mounted in 55 and 67mm lengths, and reduction. Buy marzocchi forks from chain reaction cycles, the worlds largest online bike store. I used it to rebuild my 05 juniorts with an hscv cartridge. What i need to know is, when changing the oil in the fork legs, not getting into the cartridges, is it as easy as taking off the top caps on both legs and draining, then replacing with.
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